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LEAO® Non-Removable Formwork: Innovative Steel Truss Solution from China Suppliers & Factory

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LEAO® Non-Removable Formwork is a cutting-edge prefabricated steel truss formwork system designed for efficient construction. Manufactured in China, this innovative system combines a durable steel truss frame with a prefabricated base mold, all connected using specialized connectors or anchoring components. As a reliable solution from trusted suppliers, our formwork integrates both the mold and structural elements, making it ideal for modern construction projects.

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Once the floor is poured, the formwork remains in place as a permanent mold, eliminating the need for disassembly and reducing labor costs. This non-demolition system is perfect for prefabricated buildings and is produced within our advanced factory using state-of-the-art industrial methods, ensuring quality and efficiency.

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    Product Composition

    Base Board

    The base board acts as a permanent mold shell for the floor, working in conjunction with the steel truss of the combined formwork. The truss and bent ribs work together to bear the load, serving as a temporary working platform during construction. Once construction is complete, the base board becomes the surface layer of the floor. The bottom plate material used for the base board should have a thickness greater than 0.4 mm and be made of galvanized steel, with embedded composite reinforcements for added strength.

    Steel Truss

    The steel trusses are welded to form a cohesive unit using pre-embedded steel shell plates. These trusses are integral to the structural performance of the floor, contributing to the overall structural stress of the building. The embedded reinforcements and pipelines, along with additional layers of reinforcement, allow for the formation of single- or two-way bending floor components when combined with poured concrete.

    Product Features

    Industrialized Production, Reliable Construction

    LEAO® Non-Removable Formwork undergoes industrialized production, with all components processed using factory equipment, significantly reducing human error and uncontrollable variables. This results in a reliable, consistent product and construction process.

    High Output and Fast Construction

    The system is designed for high-volume, rapid construction, ensuring large-scale production and a steady supply for assembly. The high degree of industrialization reduces the need for rebar tying and scaffolding work, streamlining the construction process.

    Cost-Effective

    The base board requires no molding or demolding, providing both a functional and decorative solution while saving on labor costs. By minimizing the need for additional materials, machinery, and manpower, this system offers an overall cost savings of more than 20%, making it a highly economical choice for large-scale construction projects.

    In conclusion: LEAO® Non-Removable Formwork is a cutting-edge solution that combines high efficiency, cost savings, and structural integrity, making it a reliable and sustainable option for modern construction.

    Product Profiles

    Size 2440/3050X1220mm
    Thickness 12 mm
    Density ≥1.2g/cm³

    Frequently Asked Questions (FAQ)

    What material is used for the LEAO® base board?

    The base board is fabricated using galvanized steel with a thickness greater than 0.4 mm and features embedded composite reinforcements for elevated durability and load-bearing performance.

    Does this formwork system require demolding after concrete pouring?

    No, the base board acts as a permanent mold shell and remains as the surface layer of the floor, eliminating the need for demolding and saving substantial labor and time.

    How much cost savings can be achieved using this system?

    By eliminating the demolding process, reducing rebar tying, and minimizing scaffolding and machinery, the system delivers an overall project cost savings of more than 20%.

    What role do the steel trusses serve in structural performance?

    The steel trusses are welded via pre-embedded steel shell plates to bear construction loads and structural stress, enabling the formation of single- or two-way bending floor slabs when concrete is poured.

    What standard profile sizes and thicknesses are available?

    The standard board sizes are 2440x1220mm and 3050x1220mm, with a thickness of 12 mm and a material density of ≥1.2g/cm³.

    How does industrialized manufacturing improve construction reliability?

    All components are pre-engineered in factory settings using automated equipment, effectively minimizing on-site human error and guaranteeing consistent product quality.

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